SLL Non stop high speed toilet paper tissue roll production line Zero Downtime Rewinders + 20ppm Film Bundlers: Cut Tissue Line Stoppages by 90% (Proven in 12 Countries)

Video Description

SLL full automatic high speed toilet paper maxi roll kitchen towel production line hot sale in china tissue roll paper making machine Top tissue paper manufacturer .

Welcome to visit our factory in China.

Tell us your ideas, and I will provide you with a complete production line solution.

Lead:

“When Mexico’s largest tissue plant integrated an *automatic rewinder splice system** with a 20 PPM plastic film bundler, production downtime dropped from 8 hours/week to 24 minutes – saving $1.2M annually. This is the new global benchmark for smart factories.”*

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Core Technology Breakdown

1. Rewinder Zero Downtime: The Engineering Revolution of Auto-Splicing

Pain Point: Traditional rewinders lose 18 minutes per roll change (= $3,800 @ 20 tons/hour).

Solution:

- AI-powered web guiding adjusts web tension in real-time (±0.5N precision)

- Patented transfer system enables 0.2-second splice (TÜV-certified)

- IoT monitoring predicts bearing failures (Saudi case: 85% fewer breakdowns)

> “Brazilian mills using *rebobinadeira contínua industrial** increased parent roll changes to 240/day (vs. 180).”*

2. 20ppm Film Bundler: Balancing Speed & Sustainability

Performance Validation:

| Metric | Legacy Equipment | Premium 20ppm Model |

|---------------------|------------------|---------------------|

| Actual Output | 15-17 ppm* | Stable ≥20 ppm |

| Film Waste | 6.8% | ≤2.9% |

| Film Thickness Range| 20-25μm | 15-40μm |

> (*Most "20ppm" machines slow down at >80% humidity)

Innovations:

- Servo-controlled sealing maintains 20 PPM in Saudi Arabia’s 50°C environments

- Adjustable multipack tooling: Quick-change between 6-roll (Mexico Costco) or 12-roll packs

3. Regional Adaptation Solutions

Southeast Asia High Humidity:

> Indonesia’s mesin bungkus film tahan lembab (humidity-resistant bundler) uses anti-condensation circuits to sustain 20 PPM @ 85% RH.

EU Eco-Regulations:

> Germany’s Ökologische Folienverpackung (eco-film packaging) complies with rPET biodegradable film (EU 2025 Green Certified).

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Global Case Evidence

| Country | Solution | Results (With Local Keywords) |

|-------------|-------------------------------------------|---------------------------------------------|

| Saudi | Heat-resistant rewinder + antibacterial film | `تغليف مضاد للبكتيريا` reduced returns 37% |

| Vietnam | Integrated line (rewinding → packaging) | `máy cuộn giấy liên tục + máy đóng gói 20 gói/phút` boosted output 2.1 tons/hour |

| Germany | IoT predictive maintenance + energy-saving bundler | `Energieeffiziente Umrüstung` secured €220,000 subsidy |

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Smart Factory Upgrade Path

Phase 1: Single-Machine Retrofit

> Upgrade to automatic splicing rewinder (Budget: $150,000-$350,000)

> ➔ Payback: 14 months (Brazilian eucalyptus mill data)

Phase 2: Full-Line Integration

> Add 20 PPM plastic film bundler to achieve:

> - Zero manual handling between rewinding → packaging

> - Auto-generated ISO 50001 energy reports (EU-mandated)

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Limited-Time Incentives

Policy Windows:

- Vietnam: 0% import duty until 2025 → Request `tissue rewinder Vietnam package`

- Germany: Energy subsidies end 2025.06.30 → Secure `Förderung Wickelmaschine`

Technical Resources:

1. 《20ppm Bundler Selection Guide》 includes:

- Global film compatibility list (e.g., Mexico BOPP/Saudi UV-resistant film)

- Energy comparison: `Servo models` save 40% vs. pneumatic systems

2. Multilingual Video Library:

> Arabic demo: `ماكينة 20 طرد/دقيقة تعمل في 50°م` (20ppm @ 50°C)

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Call to Action

Headline: “Are You Paying For These?”

- ❌ $42,000/month in downtime losses?

- ❌ 5.2% packaging film waste?

- ❌ EU non-compliance penalties?

Solution:

```markdown

[ Get Custom Proposal ] → Select Needs:

✅ Rewinder Upgrade: `Zero Downtime Rewinder`

✅ Bundler Solution: `20 PPM Bundler with Energy Saving`

✅ Full Smart Line: `Continuous Tissue Line 4.0`

```

Instant Response:

> “Within 23 minutes of submission, receive:

> 1. Localized case study (e.g., Indonesia output report)

> 2. TCO Calculator (with duty/subsidy optimizations)

> 3. Engineer video consultation (Available in EN/ES/AR)

Zero Downtime Rewinders + 20ppm Film Bundlers: Cut Tissue Line Stoppages by 90% (Proven in 12 Countries)